Metal Roofing & Hurricane Season Part 2: Tips to Help Your Customers Protect Their Metal Roof

As with any kind of roof, proper maintenance is integral to protecting against hurricane damage. In part 1 of this series, we reviewed how choosing metal roofing can help prevent wind damage to homes and businesses. And while choosing metal panels as a roofing solution is the first step to damage prevention and increasing roof longevity, there are additional precautions your customers can take to protect their investment.

ABC Blog | Metal Roofing and Hurricane Season

Professional inspection 

Prevention is key. To maintain the strength and durability of metal roofs, your customers should have a licensed metal roofing professional inspect it regularly. While your customers can manually inspect their roof themselves, a qualified roofing inspector can thoroughly examine it, identify areas of concern and provide a detailed report including roof life expectancy, photos and repair estimates. Professional inspectors can also make hurricane preparedness recommendations based on your customer’s roof type.

Ensure all fasteners are secure 

Fasteners are the key to preventing roof uplift as a result of high winds. Be certain the roof is properly fastened to the truss and that the correct fastener type, diameter, length and thickness are used. Consider the thickness of the panel, substrate and any other materials between the panel and truss to when selecting fastener length to ensure roof panels are secure. (Screws often need to be triple the length to accommodate the thickness of what’s being screwed down.) Additionally, although placement of fasteners may seem like a minor detail, screw pattern can actually be a major factor in a roof’s structural integrity. Be sure to follow the panels manufacturer’s instructions to the letter during installation.

Check for rust, loose screws and flaking paint 

When rust develops on metal, it can accelerate degradation, compromising the integrity of your customer’s structure and leaving it vulnerable—particularly in inclement weather. While ABC offers Galvalume® metal panels that prevent rust from occurring, standing water and heat from direct exposure to the sun can degrade this protection over time. Therefore, it is important that customers regularly check for rusty and loose screws as well as flaking paint which can also cause rust development. If rust is found, advise your customer to contact their roofing contractor for repair options.

Install hurricane straps

An added layer of protection from high winds, hurricane straps (or roof tie-downs) securely tie rafters to load-bearing walls. Made of galvanized metal, they can attach to most roof types, protecting it and the structure beneath. Hurricane straps can also help keep a roof from detaching and causing damage to nearby structures and objects. Many homes already have them (depending on how old the roof is), but even structures with hurricane straps should be checked to make sure they were installed properly.

Add roof reinforcements

Although most metal roofing is resistant to wind-related damage, adding reinforcements can decrease the likelihood of damage. This is particularly true if your customer’s building project is located in a hurricane-prone area. To reinforce their metal roof, your customers can add sturdy overlapping materials on top such as heavier metal panels or two-by-fours. A professional roofing contractor can advise your customer on the best reinforcement option for their structure.

Brace gable ends

Gable ends experience a lot of exposure to high winds, making them vulnerable to wind damage. If your customer’s structure has a gable end, they should ensure that it has been solidly built and appropriately braced.

Trim your trees 

Trees that hang over your customer’s roof can be dangerous any time of year, but particularly during a hurricane. Falling tree limbs can cause severe roof damage, allow water into the structure, cause electrical issues or even injure someone inside. Trimming trees to is an easy way to prevent damage and injury.

Perform an interior inspection 

If your customer is experiencing issues with their roof, chances are that they will also see damage inside their structure. Your customers should be aware of any spots, stains, peeling paint and daylight seeping in. These are all serious indicators of a compromised roof and should be addressed immediately.

Secure the Yard

Unsecured items around your customers’ property can become a major threat to your customer’s home or business during a hurricane. With strong winds, patio furniture, trampolines, grills and even potted plants can become dangerous projectiles. If these objects strike your customers roof, they could cause severe damage. Customers should move small items inside and secure larger items with rope or zip ties.

Choosing metal panels as a roofing solution is the first step to preventing building damage during hurricane season. There are, however, extra precautions your customers can take to prevent damage and protect their investment.

For additional information on metal roof performance during hurricane season, read part one of our blog series. For additional tips on how to storm-proof your roof, reach out to your local ABC representative today.

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Note: This post was updated from a previously-published version.

When to Call a Metal Panel Manufacturer: Part II

In Part 1 of this series, the success of a metal roof or wall project can rest heavily on the installer’s ability to recognize issues. When that happens, calling the manufacturer is not just suggested, but imperative to ensure any potential problem is averted before it’s too late. In addition to issues like damage to the physical panel or problems with the fasteners discussed previously, let’s take a closer look at a few other common circumstances under which ABC recommends reaching out to the manufacturer:

Alignment and Substrate Issues

The installer is responsible for verifying the condition of the substrate and checking for proper alignment before attaching any sheeting materials. If the installer notices any issues like this (either before installation or once they begin laying panels), they should stop and address them immediately. This might include oil canning or other irregularities in panel appearance. The installer should investigate the source, and—if unable to identify and properly remedy the situation on their own—they should call to the manufacturer’s support team. They may be able to suggest ways to identify source of the problem—whether it be installation or manufacturing—and from there, make suggestions on how to best address the situation.

 

Accessories

Adding penetrative accessories such as snow guards or mechanical curbs to a roof or installing doors, windows or louvers to walls can impact the system, its weather-tightness and appearance. Oftentimes, accessory installers with little or no knowledge of metal sheeting systems come onto the job to perform accessory installation. In these cases, it’s wise to visit with manufacturer prior to installation of these accessories and to alert the non-metal panel installer of precautions the manufacturer suggests be taken.

The image at left represent several installation issues that could have been avoided by calling the metal manufacturer prior to installation. The piping used is not compatible with metal roofing and was not installed in such a way to prevent issues with roof performance, including leaking and water damage.

Manufacturer recommendations can vary based on the panel type and building slope, as well as on the accessory and fastener type, and installation location.

Another factor to consider when adding accessories to your metal building is that some material types can react negatively with the installed metal system and lead to damage as well as void manufacturers warranties. Since accessories can be make of many different types of material, any potential accessories should always be researched prior to installation to ensure the material type is compatible with your metal roof and/or wall system.

 

Panel Engagement

Panel systems are designed and engineered to attach and engage one another to ensure optimal performance. These specification are outlined in the manufacturer’s installation manuals and project drawings. If at any point the panel does not engage as depicted in the details, installation should be halted and reviewed to determine the cause. This can require a call to the manufacturer to help determine if the matter is site- and/or substrate-related or if it’s a manufacturing issue requiring replacement material.

Panel engagement issues that warrant ceasing installation and making a call to the manufacturer include:

  • laps are not nesting properly
  • clips are not engaging as they should
  • panel modularity can’t be controlled
  • panels aren’t “resting” on the substrate—causing excessive bowing and stress

Once the material is completely installed, it is much more difficult to determine the cause of a problem and is potentially more expensive to remedy. Additionally, in many cases, full installation constitutes acceptance of the product and the manufacturer’s hands could be tied or extremely limited in being able to assist in remedying after the fact.

By knowing when to be proactive with a call to the manufacturer, installers can mitigate many types of potential pitfalls. And if you’re just not sure, it’s best to call.

For more information on metal roof and wall products, visit us online or reach out to your local representative today!

When to Call a Metal Panel Manufacturer: Part 1

Each metal building installation is unique and even the most experienced of installers can run into trouble on a job. Whether a panel isn’t engaging properly, it’s not meeting stated tolerances or fasteners are missing or not working, anyone who takes on the task of installing metal panels needs to know when to call a metal panel manufacturer for support, guidance and resources at any time to ensure the success of their project.

ABC Blog: When to Call a Metal Panel Manufacturer

Manufacturer Resources:

While it’s not the manufacturer’s responsibility to guarantee their panels are installed correctly, reputable manufacturers should set installers up for success. They can do this by providing product resources and recommendations on how to alleviate or mitigate potential pitfalls, and by sharing tips on how to avoid common mistakes that other installers have made.

  • Product Installation Manuals and Construction Drawings: Before installation begins, the product installation manual and detailed construction drawings should be reviewed by the installer—especially if this is his or her first time working with the product. These resources contain all the product information needed as well as installation best practices. American Building Components makes product details and installation information available to metal panel dealers and distributors through shop.abcmetalroofing.com. If you’re a dealer or distributor, click here to learn more and sign up for an account!

Installation techniques can vary based on the unique dimensions of the panel as well as on the actual building design. When an issue arises that is beyond an installer’s expertise, it’s in the best interest of everyone involved to call a metal panel manufacturer for input before permanent mistakes are made.

When to Call a Metal Panel Manufacturer

Examples of when American Building Components recommends that an installer immediately call a metal panel manufacturer are:

  • Product Damage: Building owners may not always be able to recognize material damage and understand how it can be detrimental. Therefore, installers should always evaluate all building materials before any installation begins. If—after review—damage is suspected, the building owner should take pictures of the damage and notify the manufacturer immediately. The manufacturer will advise if the issue is minor and installation can begin, or if the panels should not be installed. The last thing you want to do is install damaged panels and have to uninstall them and wait for new materials. The impact of removing and replacing panels like this will significantly increase cost and delay the construction schedule.
  • Fastener Issues: The type of fastener used depends on the material they will be fastening to (substrate). If the substrate differs from what’s stated in the project details, check with the manufacturer to verify that the provided fasteners can be used. If the screws aren’t engaging properly, or there any problems with the fastener type. The manufacturer can advise how to move forward based on the project details. In short, substituting fasteners with ones not supplied by the manufacturer is never recommended.

Remember: no problem is too small to call a metal panel manufacturer for advice! In part two of this series, we’ll share more situations when calling the manufacturer will save time, money and headache. For more information on metal roof and wall products, visit us online or reach out to your local representative today!