warranty Archives | ABC Metal Roofing

Cleaning Metal Panels Part 2: Quick Tips to Consider

Posted on September 26, 2019May 31, 2023 by Joe Sample

In a recent blog post, we reviewed how regularly cleaning metal panels helps maintain their integrity and aesthetics. Now that you know the importance of this activity, we’re sharing some tips for cleaning metal panels to consider.

LEVELS OF CLEANING METAL PANELS:

These tips for cleaning metal panels are based on general circumstances and get progressively more detailed for tougher jobs. They should not supersede and are not a replacement of the any metal panel manufacturer’s instructions or warranty requirements, including those provided by American Building Components.

Light Cleaning:

For simple cleaning, water and mild detergent is often sufficient. However, never use bleach, as it can change the finish color or interact disastrously with certain metals.

Moderate Cleaning:

For dirt or other deposits that can’t be removed with water alone and require a more complete cleaning, a solution of hot or cold water mixed with detergent is appropriate. An ideal solution is the mixture of 95 percent water with 5 percent of a mild, commonly-used, commercial (non-industrial, non-bleach) dish or laundry detergent added. Diluting the detergent with the water helps ensure the detergent isn’t too strong and doesn’t negatively affect the painted metal surface. Common cleaners for this type of cleaning can include:

Mild laundry detergent
Car wash soap
Mild dish soap
Cold or hot commercial/industrial detergents

Deep Cleaning:

For non-water-soluble residue such as tar, tree sap, grease, oil and adhesives, a solvent or alcohol-based cleaning solution may be required. In this case—since most organic solvents are flammable and/or toxic—handle these according to the cleaner and manufacturer instructions.

Generally, it’s advisable to keep them away from open flames, sparks and electrical motors. Use adequate ventilation, protective clothing and goggles, and—of course—read the manufacturer’s Material Safety Data Sheet (MSDS) for any solvent used for any other specific safety details.

Common cleaners for this type of non-water-soluble cleaning often include:

Alcohols:
- Denatured alcohol (ethanol)
- Isopropyl (rubbing alcohol)

Solvents:
- VM&P Naptha
- Mineral Spirits
- Kerosene
- Turpentine (wood/gum spirits)

WHAT TO AVOID WHEN CLEANING METAL PANELS:

It’s important to avoid using products and tools not recommended by the panel manufacturer that will scrape or grind down the surface coating and leave scratches or other finish damage when cleaning metal panels. This can eventually wear down the finish and leave panels vulnerable to corrosion. Likewise, any misuse or abuse of acceptable cleaning agents will likely automatically void any manufacturer’s warranty for the affected surfaces.

Regardless of the level of cleaning that needs to be done, there are some products and tools that are likely never ideal for use on coated metal panels. These include:

Wire brushes
Abrasives
Steel wool
Sandpaper
High-pressure power washers
Scouring powders
Paint removers
Paint thinners

In conclusion, while the considerations above can help give you and your customers an idea of options available when cleaning metal panels, the importance of understanding and following the specific product manufacturer’s metal panel cleaning instructions can’t be overstated. As a result of diligently following all official instructions and considering these tips, your customers can avoid panel corrosion, staining or other surface damage and retain the integrity and beauty of the metal panel finish.

To learn more about metal panel cleaning, finishes and warranties, contact your local ABC representative.

Cleaning Metal Panels – Part 1: Why it Matters

Posted on August 29, 2019May 31, 2023 by Marc Carolan

Metal roof and wall panels often feature long-lasting and durable finishes available in many colors. These finishes protect the panels and enable them to hold up and look great for decades. However, to maintain their durability and protective properties, cleaning metal panels should be done regularly throughout their service life.

THE IMPORTANCE OF REGULARLY CLEANING METAL PANELS:

Ensure Panel Longevity:

Dirt and residue left on metal panels can damage their protective coating and decrease the longevity of roof and/or wall systems. Likewise, bacteria and mold and mildew build-up can accelerate corrosion to the point where the structural integrity of the panels is compromised.

Protect Panel Appearance:

Stains and algae/lime deposits left on panels for long periods of time can degrade the roof finish to the point where it must be re-coated. Note: re-coating should only be considered if the panels are still structurally sound and doing so wouldn’t void the manufacturer warranty.

Control Energy Costs:

Dirty roof panels can inhibit a roof’s ability to expel heat from a building. If the heat isn’t able to escape through the roof, it can require increases in energy costs to keep the building cool.

HOW OFTEN DO METAL PANELS NEED CLEANING?

An annual cleaning helps keep your metal panels free of tree and animal debris, moss, fungus and other finish-jeopardizing elements. Deep cleaning metal panels only typically needs to be done every 3-5 years, depending on the building conditions and location. This type of cleaning uses stronger detergents that cut through some of the toughest dirt and grime that annual cleans can miss. This includes substances such as tree sap, oxidation and other hard-to-remove substances that often collect on panel surfaces. You may also consider moderate cleaning following weather events and seasonal allergen build-up.

WHO SHOULD CLEAN METAL PANELS?

Above all, follow the panel manufacturer’s recommendations when it comes to selecting who will perform panel cleaning on your building. Before you attempt to clean your metal panels yourself, be sure the product manufacturer recommends it and doing so doesn’t void any warranties.

A professional building surface cleaning company can be helpful as working on top of buildings can pose real safety risks. Your metal panel manufacturer may be able to recommend cleaning professionals who are familiar with their products and warranty requirements, and are practiced in using the correct cleaning solutions and techniques necessary to preserve your metal panels.

THE IMPORTANCE OF FOLLOWING MANUFACTURER MAINTENANCE INSTRUCTIONS:

Metal panel manufacturers usually provide maintenance and cleaning instructions specific to their products, which should always be followed. Manufacturers know the composition of their products and, therefore, which chemical cleaning solutions and techniques are ideal and which will degrade the panels. Neglecting to clean them—or doing so improperly—can compromise the integrity of the finish. Not only can this threaten the visual appeal of the panels, it can also put you at risk of voiding the panel warranty.

To learn more about the importance of cleaning metal panels, contact your local ABC representative or check out our blog post on metal panel maintenance.

Metal Roofing and Hurricane Season Part 1: Securing the Roof

Posted on June 11, 2019May 31, 2023 by Marc Carolan

For customers who live and work in coastal areas, preparing for hurricane season is vital. This preparation helps mitigate the risks and damage tropical storms can cause to their homes and businesses. Most hurricane-preparedness tips include making a hurricane emergency kit, reviewing insurance policies and outlining family emergency and evacuation plans. While these are all important activities, there are few that focus on the impact roofing material can have on the safety and security of your customers and their property. In this two-part blog series, we’ll evaluate the performance of metal roofing in coastal areas and provide practical tips to help your customers protect their assets during storms.

First, we’ll review one of the most vulnerable parts of your customers’ structure: the roof. Roof cover damage accounts for most non-storm-surge-related insurance claims during a hurricane. Damage to this vital building element can be dangerous and devastating since even partial damage can leave the entire structure vulnerable to wind, water and other structure- and property-damaging elements. To help prevent these ill-effects, selecting a roof material that can stand up to tropical weather is essential.

Metal Roofing Performance in Coastal Communities

Metal roofing is made of interlocking panels that provide unique strength and durability. When properly installed, some can withstand abuse from hurricane-force winds up to 140-mph as well as wildfires, hailstorms and tornadoes. American Building Components (ABC) metal panels feature UL 580 Class 90 Wind Uplift Resistance, UL Class 4 Hail Impact Resistance and Class A Fire ratings to support this. Metal roofs also have fewer seams as compared to traditional asphalt shingle roofing. Fewer seams means fewer entry points for water that can soak attic insulation and cause ceiling collapse and other damage.

Many metal roofing panel profiles adhere to strict approval codes designed to prevent property loss and damage from high winds. One example is the Miami-Dade County Approval—one of the most stringent building codes in the industry. To help your customers meet these strict requirements, panels like ABC’s PBR and 5V Crimp profiles, as well as most insulated metal panels can be specified to qualify for Miami-Dade County-approval. To ensure your customers’ roof adheres to Miami-Dade standards, be sure that the panel meets guidelines for thickness and features a Miami-Dade approval sticker. Even if a Miami-Dade approved panel is used, if not installed properly using correct fasteners, it will not be effective. Remind your customers that the manufacturer’s installation instructions should provide all necessary details to ensure proper function and protection.

The True Savings of Metal Roofing

By choosing metal roofing, your customers can save money in the long run. Although other roofing options are cheaper up-front, customers who install metal panels benefit from their superior design and durability. This pays dividends in the form of lower maintenance costs and insurance premiums over the life of their metal roof. A properly-installed, thick-gauge metal roof can last up to 50 years. That’s more than double the lifespan of traditional asphalt shingle roofs many customers are familiar with. In addition, some manufacturers back the durability and lifespan of their metal roofing products with industry-leading warranties that provide peace-of-mind.

For tips on how to prevent roof damage during hurricane season, read part two of our ‘Metal Roof and Hurricane Season’ blog series. For additional information on how to storm-proof your roof, reach out to your local ABC representative today.

Roofing and Snow: Everything You Need to Know – Part Two

Posted on November 13, 2018May 31, 2023 by Ken Buchinger

Additional considerations for working with metal panels in winter.

In part one of our series on metal roofing and snow, we covered five of the most important elements to consider when preparing structures for winter weather. In this post, we’ll review four more ways to prevent unexpected, costly damage of metal panels in winter.

Consider roof material and surface color

Metal roofs absorb heat quickly and radiate it effectively. Darker panel colors can enhance this solar absorption effect, which can save you money year-round. But because UV light can pass through 3-5 inches of snow, when combined with heat loss through the roof, it becomes more difficult for snow to stay solid. To minimize the chance of ice damming, you should ensure your roof system is properly sealed and insulated. If not, ice damming may occur and the melting and re-freezing of snow throughout the day can result in icy layers that promote snow sliding—no matter the roof material or color.

Review weathertightness factors

For low-sloped roofs (less than 3:12), it is especially important for panel seams to be watertight to prevent water (melted snow) from leaking into the structure. This can be problematic when snow gathers and stays on a roof. Architects, designers and specifiers, therefore, should consider using panels that have passed the ASTM 2140 water head test or FM 4471 Appendix G water test. Water-resistant underlayment should also be considered for all roof slopes.

A close-up of this dormer roof illustrates how the impact of sliding ice and snow can damage panel seams.

Consider your roof layout

Design elements like valleys and slope changes cause snow to collect and increases your snow load. Also, when dormers extend from a large roof area and one area is significantly bigger than the other, the structure is susceptible to experiencing unbalanced sliding snow. This imbalance can actually tear open standing seams and displace panels. Also consider that drifting snow may accumulate behind HVAC units, at perimeter walls, and behind solar and photovoltaic (PV) panels.

Ensure Proper Roof Maintenance

One of the best ways to prevent snow and ice issues is to regularly inspect and maintain your roof. In addition to cleaning and inspecting your roof for possible issues, properly removing standing snow and preventing ice dams is a vital part of avoiding damage to your metal panels in winter. This often requires that you get into your attic to inspect for air leaks—the leading cause of ice dams. Read more about how to properly maintain and remove snow from your roof in this blog post.

If an issue is discovered, consult your roofing material manufacturer for recommendations as well as advice on warranty claims. Additionally, you can reach out to a trusted roofing professional in your area. These professionals can thoroughly inspect your roof system to help you determine ways to rectify any potential issues. You’ll want to do this before damage and/or injury occurs and before you pay for sub-par or ineffective repairs.

If you missed part one of this series, click here for our top five considerations. These include managing snow load and sliding snow, preventing ice dams, using retention systems and more! For more information on how metal panels fare in winter weather conditions and for advice on how to winter-proof your roof, reach out to an ABC representative today.

Roofing and Snow: Everything You Need to Know – Part One

Posted on October 4, 2018May 31, 2023 by Ken Buchinger

What to consider when designing and building in snow-prone areas.

While properly-designed metal roofs historically perform well in winter, heavy snowfall can be detrimental to buildings of all kinds. Those who live and work in and around them are also at risk when snow and ice cause dangerous situations. Even though winter doesn’t formally begin until late December, colder weather is upon us. And while you might not be expecting snow or ice yet, keep these roofing and snow tips in mind when designing, constructing and maintaining structures in areas where there’s a chance for snow and/or ice over the course of the year.

Considerations for Snow-Bearing Roofs:

Anticipate Snow Load

Snow accumulates on every roof type, and as this happens, it increases the amount of weight your structure is bearing. This increased weight (snow load) can pose several threats to the structure and those in and around it. For example, when the weight of snow or ponded water from melted snow exceeds the structure’s limits, the roof or even the entire structure can collapse. Be sure you’re aware of the weight your structure can bear and remove snow to keep it within its limits. Consult the International Building Code (IBC) as well as state and local codes for guidance based on your location.

Prevent Ice Dams

Most ice dams are the result of air barrier flaws in buildings. If warm indoor air escapes through the roof floor, it warms the roof sheathing and melts the underside of the layer of snow on top. This water then moves down the slope of the roof toward the eaves, where it freezes into ice. As this process continues, the ice gets thicker and thicker, resulting in ice dams. The presence of these dams allow water to back up and form a reservoir that can cause major damage.

To prevent ice dams, you should:

Seal all air leaks at the attic floor
Ensure proper insulation
Provide adequate attic ventilation

Another tip is to use a peel and stick membrane on the roof deck extending from the eave to about 3’ up-slope from the exterior wall. For more specific details on the ice dam prevention tips above, read our recent blog post.

Prevent Sliding Snow

Gravity can cause accumulated snow to slide down the roof’s slope (shedding), potentially injuring people and damaging property below. Despite this, snow shedding must occur to keep the snow load from accumulating beyond the buildings structural limits. Balancing snow load and shedding is important and requires that you consider geographical and building material and roof design factors.

Ice and snow sliding down the main roof has damaged the roof panels and the valley trim on this connector roof.

Roof slopes of 45 degrees (12:12) or more, can accelerate sliding snow with sometimes immense and dangerous consequences. For example, if snow accumulates and then falls onto an exterior gas line, pipes could rupture. From there, the smallest of ignition sources could set the structure ablaze. In addition, the weight of sliding snow can propel any icicles formed on eaves can be propelled down by the force and weight of sliding snow onto people and property below.

On slopes less than 45 degrees (6:12 to 9:12), low amounts of friction (like on smooth roof surfaces) means it offers less resistance to sliding. Striations and embossing on roofing materials like metal panels add a small 3D profile and improve the resistance to sliding, especially when they run traverse to the slope.

This can get complicated, but in general, installing metal panels with snow retention devices on a steeply-sloped roof is recommended. This approach will naturally shed snow and ice, and protect your structure from excessive snow loads. If you have a low-sloped roof, be sure it’s design supports snow as shedding won’t occur naturally. Including enough snow retention devices from ridge to eave is also imperative for this design.

Use Retention Systems

A variety of retention options, such as snow fences, bars or guards, are designed to make snow and ice melt completely or fall from roofs in small amounts. This helps reduce risks associated with sudden rooftop avalanches while maintaining the clean lines of the roof. It is important that snow retention systems are carefully engineered and properly installed. Models like S-5!’s snow-retention device design resource allow you to input your roof dimensions and expected snow load to adequately engineer snow fence assemblies.

Protect Roof Attachments

This pipe penetration is protected from sliding ice and snow by a small section of S-5! ColorGuard to the panel seams immediately up-slope from the pipe.

The weight of sliding snow can be powerful enough to take off attachments like exhaust vents. To combat this, reduce the shear load by installing rigid vent pipes securely and as high up on the roof slope as possible. If this is not possible, protect the pipes with a snow retention system.

While metal roofing responds well to harsh winter weather, it is imperative to take the time to keep snow, ice and moisture from causing issues. No matter the roofing design or material used, keeping people and property safe from overhead dangers should be a priority when designing, installing and maintain your structure.

In part two of this roofing and snow series, we’ll review additional considerations. It contains tips on roof layout, color, weathertightness and maintenance, which also play important roles in winter weather protection.

For more information on roofing and snow like how metal panels fare in winter weather conditions and for advice on how to winter-proof your roof, reach out to an ABC representative today.

Advancements in Metal Roof and Wall Panels

Posted on July 26, 2018May 31, 2023 by Marc Carolan

The evolution of metal roof and wall panels in the steel building industry.

Metal roof and wall panels are commonly used in today’s building industry and are highly valued for their versatility, durability and aesthetic features. This wasn’t always the case, though. Over the last several decades, the metal building industry has evolved and the use of metal panels and coordinated metal building components is now a major boon for builders as it helps them provide on-time, on-budget, attractive project to a wide-ranging customer base.

To meet changing demands and standards, the industry has continued to develop and progress since the Industrial Revolution. This era saw more than just an increase in the use of iron as a construction material. In the late 1880s, metal became a profitable option well-suited for steel-framed buildings, skyscrapers and train stations. During WWII and in the decades that followed, modern steel became the universal standard. Common uses included military shelters, oil storage, churches and private buildings—including landmarks like the Empire State Building.

1940s – 1950s:

During the 1940s and 1950s, industry sales centered around standardized buildings (pre-engineered)—mostly to the agricultural, industrial and government markets. Typically unpainted and unattractive, these metal roof and wall panels simply met their functional purpose. However, their ability to be ordered, delivered and installed quickly and easily made them very valuable.

1960s:

The innovation of pre-painted wall panels in 1959 transformed the metal building industry. Formerly focused on agricultural and industrial end-uses, the additional color options made metal panels more appealing to commercial markets. In the late 1960s, the innovative standing-seam metal roof panel delivered advantages previously unheard of. As seen with American Building Components’ LokSeam® panel, this design features fewer seams that are raised above the panel. With fasteners situated above the panel level, the risk of damage from moisture that can collect there is reduced. Standing seam metal roofs are also designed to allow for expansion and contraction that naturally occurs as a result of changing temperatures. This provided owners, designers and contractors with a high-quality roof that can be specified and used for large buildings. Their low upfront cost and superior performance and lifespan made metal buildings the preferred solution for low-rise, non-residential buildings.

1970s – 1980s:

In the 1970s, the metal panel industry primarily focused on commercial, industrial and agricultural buildings of 10,000 sq.ft. or smaller. In the 1980s, the industry continued to grow in response to customer and market needs. New coating technologies were introduced to provide better corrosion resistance, making metal buildings a more viable long-term option. Technological advances in wind loading for walls and wind uplift for roofs also addressed structural engineering concerns previously held.

1990s:

In the 1990s, metal building construction nearly doubled because metal had proven to be flexible, cost-efficient and time-saving. As a result. the industry expanded to include retail buildings and civil/service facilities, such as schools and hospitals. Emerging metal panel technology, such as snow load solutions, was beginning to be investigated and addressed. In particular, the advancement of computer technology helped create more robust design systems. This enabled manufacturers and contractors to quickly price and deliver detailed preliminary design drawings with greater efficiency and accuracy.

Early 2000s:

The first two decades of this century brought more diverse product and service offerings to the market. These included practical and aesthetic innovations like insulated metal panels (IMPs) as well as new roofing finishes. This decade also saw a new focus on metal building safety in response to dangerous California earthquakes. To help mitigate the risks, research into the structural implications of seismic activity was conducted, resulting in updated building standards. Customer requirements also drove energy performance optimization and engineering guidelines for tapered structural components, and new exterior finishes and styles for metal roof and wall panels were introduced. This included the use of horizontal instead of vertical siding systems and smooth-surface panel faces.

Today…and Beyond:

The dramatic and innovative industry advancements of the past have given way to the full and complete metal panel solutions for a wide range of building types—including unconventional ones like custom residences—that we enjoy today. Continued research, partnerships and collaboration are further driving industry expansion and diversification—a trend that shows no sign of slowing.

For more information on American Building Components’ metal roof and wall panels, trim and components, visit us online. Metal Product Distributors: quote and order metal building products anytime, anywhere and from any device using our online ordering tool. If you don’t already have an account, register for access today!

Metal Panel Color Selection—What to Consider

Posted on May 31, 2018May 31, 2023 by Candy McNamee

Choosing a metal panel color can feel daunting these days. With the number of available metal building colors having expanded from the usual white, tan and Galvalume to more than a couple of dozen options, where do you begin? What factors should influence your decision? Read on for recommendations on key questions to ask to help you make the best decision for both the desired aesthetic as well as longevity, durability and energy efficiency of your metal project.

What colors are metal products available in?

This is the most obvious consideration and can be answered with a simple search of the metal product manufacturer’s website. Authorized dealers also often have physical metal panel color charts, samples or chips from metal product manufacturers for in-person review. While metal panel color options used to be limited to standard stock colors like white, tan and Galvalume, today, many manufacturers are able to offer many more color options outright as well as additional custom colors. These new metal panel color options now include metallic paints, as well as ones with metal flecks that add sheen and sparkle, giving the panel color more depth and durability.

How can I be sure I’m getting the exact metal panel color I think I’m getting?

Upon request, most metal panel manufacturers are more than happy to provide actual color chips so you can see the exact color in person. While the chips on color charts are a close facsimile, getting color chips from the plant is ideal to ensure a perfect match. Additionally, you can view images of completed projects on the manufacturer’s website as seen in ABC’s Project Gallery. This section not only shows you photos of real-life building projects using our metal products so you can see how colors look in different combination and on different building types, but it also provides details on the products and colors used with additional resources to help you make your selection.

In addition, ABC’s Color Visualizer helps you envision your actual project before you even order your metal panels. You can upload your own photo or choose from our sample project photos to pick your ideal panel type and color. While it’s useful to review the manufacturer’s website and color visualization for project images and ideas, keep in mind that colors may look a bit different on your computer than they do in real life.

How to select the right color for optimal energy efficiency?

Cool metal roofs have been shown to be among the most sustainable and energy-efficient choices out there. They are designed to reflect more of the sun’s energy (and heat) back into the atmosphere to keep your building cooler and reduce your air-conditioning bills. (Read more about cool metal roofs in our blog post.)While lighter colors are generally the best option to optimize cooling effects, it should be stated that improved energy performance is a result of much more than just the roof’s color. The Cool Roof rating of paints and coating systems used by metal panel manufacturers are generally listed with the color choices on the manufacturer’s website. For detailed information, a great resource is the Cool Roof Rating Council, which maintains a products directory that lists solar reflectivity and thermal emissivity values for many roofing brands.

ABC offers the most sophisticated silicone polyester coating paint system in the industry. It offers optimum exterior protection and superior resistance to chemical corrosion and ultraviolet radiation, and most of our paint coatings are ENERGY STAR^® qualified.

Can I paint over my metal panels?

If you’re considering painting your metal panels, trim or accessories, you should first check with the metal product manufacturer to ensure you won’t be voiding any warranties. You can also ask the manufacturer about touch-up paint and the correct way to apply it if small corrections need to be made. If you do decide to completely re-paint your panels, it’s best to get the panel manufacturer’s recommendation on the best paint and application products/methods to use to ensure you don’t damage the steel underneath the paint.

What if my paint isn’t performing the way I expect it to?

Most manufacturers offer a limited warranty on their paint systems. Before you buy, be sure you understand the limits of the warranty. If you think your situation warrants a claim, take pictures of the product and send them to the manufacturer to start the process. Do not attempt to correct or cover any issues as this will likely void your warranty. The manufacturer will likely send someone out to look at your material and will keep you informed throughout the process.

Armed with the right questions, resources and, hopefully, color charts and samples, choosing a color for your new metal roof can be an exciting part of the process. Your job is to take the time to review the options to make the most practical and aesthetically appropriate decision. ABC representatives are always ready with the resources and information you need, so feel free to contact one of our team members with your questions.

Metal Product Distributors: quote and order metal building products anytime, anywhere and from any device using our online ordering tool. If you don’t already have an account, register for access today!

Metal Panel Material Delivery and Handling

Posted on June 8, 2017April 29, 2024 by Ken Buchinger

Handle with Care

What You Need to Know about the Delivery and Handling of Metal Panels

As sturdy and resilient as metal panels are, there are a number of considerations that must be accounted for in order to maintain the integrity of the product, ensure on-time and cost-efficient delivery, and guarantee safe, effective installation. First, metal panels can do no good if they can’t be properly delivered to the jobsite—in pristine condition—where and when they’re needed. Second, once the panels do arrive, proper handling can be the difference between a successful job or problems before, during and after the fact. Here we’ll take a brief look at some of the main considerations related to the delivery and handling of metal panels that support the best possible outcome.

Delivery Considerations

The main conditions to confirm and questions to ask before placing an order and establishing delivery parameters include the following:

Delivery location: Is delivery offered in your area or to your jobsite?
- Is your location accessible? In other words, are there unsafe or impassible terrain or road conditions that prohibit the delivery of the materials?
- Can you accommodate the size of the delivery vehicle? This includes making sure roads and entrances are large enough that delivery vehicles can pass through/access.
- What are the delivery terms and conditions? Be sure you understand the requirements of your selected delivery method before signing on the dotted line.
- Have you arranged for offloading or do you have people and equipment to handle this? Most delivery truck drivers are not equipped or trained in offloading metal panels, so it’s best to make arrangements with someone who knows how to properly get your material off of the delivery vehicle.

Delivery method and carrier options
- Do you know the options your manufacturer offers?
- Have you confirmed the rates associated with each delivery option? As with traditional shipping, metal panel and component delivery costs can vary based on the type of delivery selected as well as your proximity to the place of origin.

Proper packaging to provide protection against transportation damage
- What packaging option is right for your order? You may want to consider the kind and quantity of material you’re ordering, its destination and end use when selecting how you’d like it packaged.
- How much does packaging cost? This varies by the manufacturer. Some offer complimentary packaging, but it’s best to know about any potential costs beforehand.

Handling Considerations

Some key issues to bear in mind after delivery has occurred include:

Exercise care when loading, unloading, storing and installing metal roof and wall systems.
- Handle materials in such a way as to prevent bending, warping, twisting and surface/paint finish damage.
- Do not drag panels on the ground or against each other; they should be picked up to be moved.

Cutting metal panels
- Follow manufacturer instructions at all times to keep from voiding the panel warranty. (ABC’s recommendation is to use a portable profile shear, especially for across-the-profile cutting of metal panels. Power shears, nibblers or hand snips that can follow the contour of the panel’s profile are also acceptable.)
- Never cut the exposed end of a metal panel with a metal or abrasive saw. This will erode the Galvalume® coating, causing premature rusting at the cut edge.

Worker Safety
- Take appropriate precautions against potential hazards, which include:
  1. Moving and handling metal panels manually and mechanically, whether using conveyors, cranes, slings, forklifts and/or ladders
  2. Stacking metal panels/metal panel bundles
  3. Cut/exposed edges
- Follow the manufacturer’s recommended safety measures, including any outlined protocols, recommended machinery, Personal Protective Equipment (PPE), etc.

Following the precautions provided above can help mitigate many potential pitfalls often faced. A little care upfront will inevitably lead to a much smoother process for all involved during every phase of the process. And always remember, the manufacturer is here to help; contact your local ABC representative today.

Metal Panels for Tiny Homes: Part 2

Posted on April 15, 2017September 21, 2023 by Tyler Roose

In the first article in our three-part series on tiny homes we presented an overview of the tiny home trend, including lifestyle considerations and cost benefits. In the second installment, we discussed how tiny homes are built with the same types of materials, construction and aesthetics you find in larger, traditional residences. Metal panels—a popular material choice for tiny homes—provide advantages such as affordability, mobility and customization. Some additional factors in choosing metal panels for tiny home construction are weather, installation and maintenance. Here we’ll take a look at these considerations in a bit more detail.

Weather Considerations:

While building tiny homes in mild climates can be pretty straightforward, there are many built in locations that must take specific weather conditions into consideration. Just as with traditional homes, tiny homes exposed to freezing temperatures need to be winterized to keep everything functioning, and can be heavily insulated, built with air-tight, double-paned windows and designed and oriented for optimum sun exposure to keep the heat in. For warmer climates and seasons, tiny homes designed to optimize air flow and fitted with adjustable shading to protect you from the sun’s heat can be an addition to more traditional temperature regulation methods, which should of course be properly installed and serviced.

When it comes to preparing for extreme weather, there are very few additional precautions to be taken in comparison with traditional single-family homes. One exception is that tiny homes should be built with hurricane ties and straps, earthquake tie-downs and other anchors to secure the structure. Building to codes specific to any area you would plan to take your tiny home is vital to ensuring it remains undamaged and you remain safe.

The Metal Panel Difference: Metal panels from American Building Components are designed and manufactured with several environmental considerations in mind. For areas prone to hurricanes and other tropical activity, ABC offers wind-tested metal panels built to withstand gusts of up to 140 miles per hour. This strength and durability is also important for those who plan to haul their tiny homes on highways at high speeds. If heavy snow and ice are common during your winters, the fast-shedding nature of metal panel makes them ideal. Eco-friendly insulated metal panels for roof and wall applications and cool metal roofs can also help regulate the temperature of your home and offer additional energy efficiency. Metal panels are also fire resistant (unlike thatched roofs, which are a fire hazard) and can withstand hailstorms and other extreme weather events. Your metal roofing manufacturer can provide advice based on your environmental needs.

Installation and Maintenance:

Understanding the maintenance requirements of any building material used to construct a tiny home is essential to maximizing the lifespan of the structure, safeguarding your investment and reducing any headaches that could arise from poor planning and inattention to the detail. It is, therefore, important that you fully understand the material you are using and that you follow the manufacturer’s installation and maintenance instructions, which should be made readily available to you. Also, be sure to read and understand any product warranties to ensure you know about any exclusions or requirements.

The Metal Panel Difference: One caveat with metal panels for tiny homes is the precision that installers (or DIY’ers) need to use in order to get the most value out of the material. While metal panels require a greater level of accuracy during the installation process, the benefits far outweigh the challenges. Resources on how to install and care for metal panels are abundant. In addition to referencing the manufacturer’s installation manuals, you can check out their how-to videos and lean on their customer service team for support and installer recommendations.

To extend the lifespan and strength of metal panels for tiny homes, maintenance consists mostly of preventing and correcting issues such as damage from the build-up of debris as well as storm-related traumas like hail stones, falling branches, etc. For specific maintenance tips, check out our recent blog on metal panel maintenance.

The last word

The benefits metal panels offer make their use for tiny home building a no-brainer. While homes made from other materials lose value over time, metal roofs provide long-term performance and environmental benefits, cost efficiencies and extended durability for the tiny home community. For more information on ABC’s metal panels, visit our website or contact a representative today.

A Big Idea: An Introduction to Tiny Homes

Posted on February 24, 2017April 29, 2024 by Ken Buchinger

Tiny homes are more than just a passing trend popularized by television shows, opinion editorials and blogs; they are a movement born out of a growing need and desire of homeowners to downsize, customize and simplify—all the while maintaining maximum function and style. Tiny homes, in fact, offer their residents big living opportunities through their inherent cost savings and mobility, which has resulted in Tiny Home Communities popping up across the country and even around the world. But what exactly is a tiny home and why are more and more people bucking tradition to live in them?

What is a Tiny Home?

While there is no hard and set rule about what constitutes a tiny house. They are—in short—residential structures that typically measure between 100 and 400 sq./ft.; the standard newly purchased U.S. single family home takes up nearly 2,100 sq./ft.1 These homes feature the same types of materials, construction and aesthetics you find in their larger, more permanent counterparts.

Can you really live in a Tiny Home?

Tiny homes certainly aren’t for everyone. If you have a large or growing family, or just enjoy having tons of space in which to live and entertain, you’re probably better off sticking with the traditionally-sized home. However, if you’re looking for a more affordable option, need a guest house, or are looking for a low-cost vacation home, tiny homes might be a great fit for you. In addition to being used as full-time residences, tiny homes are also used as short-term rental properties, and to house the homeless and those displaced as a result of destructive weather events.

Many of the concerns people have about living in a tiny home center around their need to have room for all of the things they possess: furniture, clothes, entertainment, knick-knacks, etc. It is true that those who choose to live in a tiny home shed many of their material possessions for a simpler, more minimalistic lifestyle. However, tiny homes can also be custom-built to feature loads of strategically-designed storage space to suit your lifestyle. You also don’t have to give up modern conveniences when living in a tiny home. These smaller spaces make use of generally unused or underutilized spaces to house full-size washer and dryer units, refrigerators, ovens and showers, as well as queen-size beds and fireplaces.

Cost Advantages of a Tiny Home: Affordability

The average cost to build a tiny house is $23,000 if built by the owner as compared to the $272,000 average cost for a standard-size house before interest2. In a time when a staggering 46 percent of Americans would either have to borrow money or sell something in order to cover a $400 emergency expense (as reported by the Federal Reserve Board in a recent survey), this in an attractive idea. Additionally, considering the slow-growing economy has done little to increase wages, it’s not surprising that spending one third or even one half of their monthly income on living expenses has left approximately 75 percent of American workers across a range of education and income levels living paycheck to paycheck. This includes nine percent of people earning $100,000 or more per year who feel they usually or always struggle to make ends meet (Harris Poll).

The Metal Panel Difference: While metal can—in some cases—be more expensive that more traditional building materials when initially purchased, their value is long-term in the form of increased durability, wind-resistance, fewer maintenance requirements, cost-saving energy efficiency, and inherent strength and structural integrity. In fact, over a metal roof’s lifespan (about 60 years), traditional shingles can cost just as much, if not more.3 Read more about the long-term value of metal panels here.

So while some buyers may be aiming to minimize their carbon footprint and live more simplistically, many people are looking to realize the economic benefits tiny homes offer. For them, the long-term durability and overall debt reduction thanks to lower purchase prices and taxes, reduced energy and maintenance costs, and more time living mortgage-free is driving them down this here-to-fore unusual path.

Want More Information on Tiny Homes?

In the next two blog articles in our Tiny Home series, we go into more detail about the advantages of metal panels for tiny homes. Metal Panels for Tiny Homes Part 1 will discuss mobility and customization; Part 2 will provide practical guidance on weather considerations, installation and maintenance.

For more information on metal panels for Tiny Homes, visit our website or contact your local sales representative.

References:

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